Cleaning & Flushing of Temperature Control Channels with FIMRO Flushing Systems (SPM Series)

The SPM series from FIMRO GmbH is a comprehensive system for the professional cleaning, inspection, and measurement of temperature control channels in injection molding and die casting tools.

It was specifically developed to meet the requirements of toolmaking, plastics processing, and die casting production, where stable temperature control processes, short cycle times, and consistent component quality are crucial.

In everyday industrial production, temperature control channels are subject to continuous stress. Limescale deposits, corrosion, biofilms, or production residues gradually alter flow conditions and heat transfer. Without systematic monitoring, performance losses often remain undetected for a long time – with direct impacts on energy efficiency, cycle times, and component quality.

This is precisely where the SPM series comes into play.

SPM stands for: Systematic Flush · Probe · Measure

 

S – Systematic cleaning of temperature control channels

Flushing temperature control channels is the foundation for stable tool temperature regulation. Depending on tool size, channel cross-section, and degree of contamination, different flushing capacities are required. Therefore, the SPM series offers the option to choose between various pump systems—tailored to the specific application.

Available pump options:

  • Centrifugal pumps for large temperature channel cross-sections
  • High-performance high-pressure pumps for small channels, jet-cooling channels, or 3D-printed channels
  • Frequency-controlled pumps for high variability of the connected tool circuits

By selecting the appropriate pump technology, it is possible to:

  • Maintain a consistently high flow rate
  • Effectively remove stubborn deposits
  • Restore the flow cross-section
  • Measurably improve heat transfer
Pump Variants of the SPM System
Pressure tightness testing (leak testing) using the SPM systems

P – Pressure testing with defined high pressure

Within the SPM systematics, testing is carried out as a targeted pressure test to reliably assess the tightness of each temperature control channel.

Depending on tool size and the number of channels, different high-pressure pumps are used:

  • Compact high-pressure pump for tools with a small number of channels
  • Enhanced high-pressure pump for a larger number of channels

The adapted pump performance enables rapid, stable, and reproducible pressure build-up—even in complex tools.

Pressure testing serves to:

  • Safely detect leaks
  • Verify the tightness of individual circuits

Each channel is subjected to defined conditions. The pressure build-up and pressure behavior provide a clear assessment of the technical condition—objective, traceable, and reliable.

M – Measure Recording performance values for objective, verifiable evaluation

Measurement complements flushing and testing by providing reliable, comparable data. It creates the foundation for quality assurance and traceable tool evaluation.

The SPM series offers two variants:

  • Manual measurement solution for targeted individual assessments
  • Automated measurement solution with reproducible data acquisition and logging

The following are recorded per channel:

  • Flow rate
  • Pressure buildup and pressure loss
  • Before/after comparisons

Structured data collection enables proof of flushing effectiveness, establishes reference values for maintenance, and ensures complete documentation.

All measurement data can be stored, exported, and integrated into existing quality assurance systems – either manually maintained or fully automated.

Flow measurement at the SPM systems

SPM Variants – Tailored Solutions for Every Requirement

The SPM series includes a wide range of variants – tailored to tool size, channel structure, performance requirements, and level of automation. From compact systems for individual tools to high-performance solutions for complex multi-channel tools, SPM offers a technically sophisticated solution for a variety of applications.

Different pump concepts, manual or automated measurement systems, and individually configurable test units allow precise adaptation to your operational requirements.

And if no standard variant fits exactly, Fimro’s custom engineering delivers a tailor-made solution – thoughtfully designed, technically integrated, and precisely aligned with your specific application.

System for the chemical removal of limescale, rust, and oil residues from temperature-control and cooling circuits of injection molding and die-casting molds. with manual control

SPM 75

Small, Compact System for a Limited Number of Temperature Control Channels

  • 2 circuits
  • Flow measurement
  • Pressure-tightness measurement
  • System pump with 70 l/min
  • Mobile
  • Manual

 

System for the chemical removal of limescale, rust, and oil residues from temperature-control and cooling circuits of injection molding and die-casting molds.

SPM 120

Medium-Sized Mobile System Combining All Components in a Compact Space

  • 4 circuits
  • Flow measurement
  • Pressure-tightness measurement
  • System pump with 70 l/min
  • Mobile
  • Manual

 

System for the chemical removal of limescale, rust, and oil residues from temperature-control and cooling circuits of injection molding and die-casting molds.

SPM 123

Medium-sized mobile system with automatic program sequence capability.

  • 6 circuits
  • Flow measurement
  • Pressure density measurement
  • Variable-speed pump with 80 L/min
  • Mobile
  • Manual or automatic operation

 

System for the chemical removal of limescale, rust, and oil residues from temperature-control and cooling circuits of injection molding and die-casting molds.

SPM 200

Largest mobile system with automatic program sequence capability.

  • 8 to 12 circuits
  • Flow measurement
  • Pressure density measurement
  • Variable-speed pump with 120 L/min
  • Mobile
  • Manual or automatic operation

 

System for the chemical removal of limescale, rust, and oil residues from temperature-control and cooling circuits of injection molding and die-casting molds.

SPM Custom Design

If none of the systems from our extensive SPM series perfectly meets your requirements, we will gladly develop a customized solution tailored to your needs.

Connection of the Optional Hose Reel

Why Cleaning Temperature Control Channels Is So Important

Temperature control channels are subject to continuous wear during production. Deposits from cooling water, tempering media, and production conditions can impair the performance of the channels. Key consequences include:

  • Reduced flow through the temperature control channels
  • Uneven heat transfer in the tool
  • Longer cycle times and unstable processes
  • Increased energy consumption of the tempering units
  • Quality issues with molded parts

Benefits of cleaning: Regular flushing increases process reliability, extends tool life, and prevents costly downtime.

Impact of Contamination on the Temperature Control Process

SimSolutions GmbH I Mittelland 4 I CH-8582 Dozwil

Typical Signs of Contaminated or Blocked Temperature Control Channels

Contamination often develops gradually. The following warning signs indicate that action is needed:

  • Temperature differences within the tool
  • Unstable or fluctuating cycle times
  • Increased energy consumption of the tempering systems
  • Uneven part cooling
  • Difficulties starting production after a tool change

Solution: With FIMRO SPM flushing systems, individual channels can be specifically tested and evaluated, allowing problems to be detected early.

When Should a Temperature Control Channel Cleaning Be Performed

Regular cleaning prevents long-term damage and process issues. Typical times include:

  • Before the start of production with new tools
  • After extended production cycles
  • When temperature or cycle deviations occur
  • During scheduled maintenance intervals
  • After tool repairs or modifications

Benefits: Maintenance intervals can be planned efficiently, and unplanned production interruptions are reduced.

Fimro SPM – Areas of Application

The SPM series from FIMRO GmbH is specifically designed for toolmaking as well as plastic and die-cast production. Advantages and areas of application include:

  • Reproducible cleaning and testing of temperature control channels
  • Flexible integration into existing production processes
  • Toolmaking and tool acceptance
  • Injection molding and die-casting production
  • Maintenance and servicing
  • Tool inspection before production start

Result: High process quality and transparent evaluation of channel condition.

 

Advantages of the FIMRO Solution

Perfectly cleaned temperature control channels form the basis for precise and uniform tempering of injection molding and die-casting molds. Regular cleaning and flushing optimize heat transfer between the tempering medium and the mold steel, reducing heating and cooling times and sustainably improving product quality.

By using FIMRO flushing and testing systems, companies benefit from:

  • Consistent temperature control, reducing process fluctuations
  • Minimized downtime through efficiently integrated cleaning and testing processes
  • Maximum part quality, as critical temperature deviations are avoided
  • Documented process control, securely recording all testing and cleaning data
  • Flexible adaptation to production requirements, thanks to mobile, modular systems

Consistent maintenance of temperature control channels not only increases manufacturing efficiency but also extends the service life of mold tools and reduces the need for frequent repairs. Regular cleaning and testing are therefore a crucial factor for maximum operational safety and continuous production quality.

Efficient Tempering Through Perfectly Cleaned Temperature Control Channels

Perfectly cleaned temperature control channels provide the foundation for precise and uniform tempering of injection molding and die-casting molds. Regular cleaning and flushing optimize heat transfer between the tempering medium and the mold steel, reducing heating and cooling times and sustainably improving product quality.

By using FIMRO flushing and testing systems, companies benefit from:

  • Consistent temperature control, reducing process fluctuations
  • Minimized downtime through efficiently integrated cleaning and testing processes
  • Maximum part quality, as critical temperature deviations are avoided
  • Documented process control, securely recording all testing and cleaning data
  • Flexible adaptation to production requirements, thanks to mobile, modular systems

Consistent maintenance of temperature control channels not only enhances manufacturing efficiency but also extends the service life of mold tools and reduces the need for frequent repairs. Regular cleaning and testing are therefore a key factor in ensuring maximum operational safety and continuous production quality.

 

 

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